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@article{osti_1349258, title = {Brushless and Permanent Magnet Free Wound Field Synchronous Motors for EV Traction}, author = {Ludois, Daniel C. and Brown, Ian}, abstractNote = {This final report presents an advanced electric motor design for vehicles. The motor is a wound rotor synchronous machine whose rotor coils are …Recently, PMSMs having high power density and high efficiency are widely used in premium home appliances and electric vehicles. 1 Compared to a SPMSM (surface-mounted permanent magnet synchronous motor), large torque ripple in an IPMSM is a bad influence on the system in a variable speed range. 2 The optimization of a motor is …Increasing industrial development puts forward high requirements for the performances of stator permanent magnet (PM) machines, such as torque density and efficiency. The paper proposes a new dual stator PM machine based on field modulation theory (DSPMM), which employs the intermediate rotor participating in the …This paper presents a design method of the basic model of high-speed surface-mounted permanent magnet synchronous motor (SPMSM) comprehensively considering the mechanical and electromagnetic properties based on the subdomain method. In the rotor design stage, the mechanical stresses of the permanent magnet …Dec 2, 2022 · This paper presents an analytical method for calculating rotor stresses of high-speed surface-mounted permanent magnet synchronous motors (SPMSMs) with segmented permanent magnets (PMs), the pole-arc coefficient, fillings between poles, and material anisotropy are accurately considered. Afterward, the rotor stresses with different retaining sleeves and fillings are compared, the variation laws ... Permanent Magnet Rotors High-Speed, High-Reliability, High-Efficiency Permanent Magnet Rotors For over 25 years, Integrated Magnetics has developed and refined the expertise needed for the technical design and manufacturing of high-speed, high-reliability, high-efficiency permanent magnet rotors for high-performance electrical machines. It should be understood that the “rotor inside” vs. “rotor outside” distinction is in fact trivial, with very few exceptions, which we will note. 2.1 Surface Magnet Machines Figure 1 shows the basic magnetic morphology of the motor with magnets mounted on the surface of the rotor and an otherwise conventional stator winding. where B m is the maximum air gap flux density (0.4–0.9 T), B r,m is the remanence flux density of the magnets (1.2 T) at the operating temperatures of the outer rotor PMSG, is the relative permeability of the …Today’s automotive industry has focused its studies on electric vehicles (EVs) or hybrid electric vehicles (HEVs) rather than gasoline-powered vehicles. For this reason, more investment has been made in electric motors with high efficiency, high torque density, and high-power factor to be used in both EVs and HEVs. In this study, an outer-rotor …Permanent Magnet Rotors High-Speed, High-Reliability, High-Efficiency Permanent Magnet Rotors For over 25 years, Integrated Magnetics has developed and refined the …External rotors of “outrunner” type. Rotors with additional bandage (Polyglas, Kevlar, carbon) Rotors with protecting sleeve. Contact us. Jan Kratochvil ml. +420 607 570 823 …Permanent magnet generator (PMG) for vehicles has attracted more and more attention because of its high efficiency, high power density, and high reliability. However, the weak main air-gap magnetic field can affect the output performance and the normal use of electrical equipment. Aiming at the problem, this paper took the rotor …Our permanent magnet rotor assembly, designed for use in brushless DC (BLDC) motors, generators, and more, are built with the highest quality materials, including neodymium …This paper compares two flux-switching machines, namely, one stator permanent magnet flux-switching machine and one rotor permanent magnet flux …A permanent magnet rotor assembly is a crucial component in various applications, including BLDC motors, generators, and magnetic couplings. It consists of a rotor with permanent magnets, such as neodymium magnets, mounted on it to ensure an efficient and reliable magnetic field generation. The interaction between the magnetic field …Jun 9, 2022 · To solve the problem of tension stress caused by centrifugal force and caused by high-speed operation of permanent magnet (PM) rotor, a FeCo-based PM rotor structure model is proposed. Based on the thick-walled cylinder theory, the uniform analytical calculation formulas of strain field, displacement field, and stress field of high-speed permanent magnet rotor are derived, and the stresses of ... high efficiency motors with power-dense permanent magnet rotor materials Arnold manufactures Recoma® 35E, the world’s most power-dense samarium cobalt material available on the market today. This innovative magnetic material is critical to boosting performance in the aerospace, automotive and motorsport industries, providing superior …Consequent-pole permanent magnet (CPM) machines have considerable potential for low-cost applications because they can improve the permanent magnet (PM) utilization ratio. However, the phase back electromotive force (EMF) of CPM machines with Ns/(mt) = odd (t is the greatest common divisor of the stator slot number Ns and the …Nov 11, 2021 · According to the location of permanent magnet on the rotor, the permanent magnet synchronous motor rotor mainly has two different structures: surface-mounted and buried. Due to the strength limitation of silicon steel sheets, the application of buried rotor in the high-speed field is relatively smaller than surface-mounted rotor. Based on the complex structural characteristics of permanent magnet-assisted synchronous reluctance motors (PMA-SynRMs), this paper proposes a multi-objective optimization design method for the motor using a composite algorithm. Firstly, the power density, electromagnetic torque, cogging torque, and torque fluctuation coefficient …Abstract. Interior permanent magnet synchronous machines (IPMSMs) with V-shaped permanent magnet (PM) rotors are widely …Dec 1, 2017 · In their work, a range of electric machine options are considered and it is concluded that a synchronous machine with a permanent magnet (PM) rotor will be the most efficient and power dense. In addition to applications in turbocharging, Gerada [ 3 ] highlight an increasing demand for high-speed electrical machines in flywheel energy storage ... This paper proposes a new design method for sleeve thickness and interference based on a multi-dimensional visualization algorithm that overcomes difficulties in solving. The contact pressure between the rotor core and the permanent magnet, the maximum equivalent Mises stress of the permanent magnet, and the maximum …Rotor The rotor is made of permanent magnet and can vary from two to eight pole pairs with alternate North (N) and South (S) poles. Based on the required magnetic field density in the rotor, the proper magnetic material is chosen to make the rotor. Ferrite magnets are traditionally used to make permanent magnets. As the technology advances, rare Arnold produces high performance permanent magnet motor components and sub-assemblies for aerospace and defense, industrial, automotive, and motorsport applications, such as: KERS — Kinetic Energy Recovery …In this paper, an optimal design procedure which includes multi-physics analysis to design the multi-phase external rotor PMa-SynRMs is presented. In specific, a five-phase external rotor PMa-SynRM with neodymium based magnets has been proposed as a solution to produce higher power density compared to the conventional internal rotor PMa-SynRMs ...More specifically, the rotor itself contains permanent magnets, which are either surface-mounted to the rotor lamination stack or embedded within the rotor …The actual power capacity of permanent magnet synchronous machine for electric vehicles is usually limited by rotor temperature, ... Usually, measuring the temperature of the rotor permanent magnet is very difficult by equipping sensors to rotate the body directly. Some common techniques include slip rings, ...The inner rotor and outer rotor permanent magnet design were made comparatively to GSA and GSA-PSO algorithms to optimize the design. GSA-PSO was found to be more efficient than GSA. The Outer Rotor PMSG (ORPMSG) weight was reduced by 32% and rotor weight by 13%, resulting in a design with fewer wind …Apr 1, 2023 · The rotor spinning at high speed generates a large tensile stress. Once the yield strength of the permanent magnet (PM) is exceeded, the permanent magnet will be broken. Therefore, a high-strength sleeve must be installed outside the permanent magnet [3, 4]. Many researchers have conducted extensive study on rotor strength analysis of HSPMSM ... The rotor overtemperature caused by losses is one of the important issues for the high-speed electrical machine. This paper focuses on the rotor loss analysis and CFD-thermal coupling evaluation for 105 kW, 36,000 r/min HSPMSM. Three types of sleeve materials as carbon-fiber, Titanium alloy, and stainless steel are introduced in this paper, …A surface-mounted permanent magnet synchronous motor (SPMSM) is an electric motor with a simple magnetic circuit design, fast responsiveness, linear torque–current characteristics, speed–voltage characteristics, and constant operating speed. SPMSMs use only magnetic torque; however, interior PMSMs (IPMSMs) have high …reluctance, thus creating a magnetic pull to rotate the rotor. PM motors are driven by the interaction of the magnetic field generated by the permanent magnets and the rotating magnetic field generated by the stator winding. The characteristics of these high-speed motors are shown in Table1[61]. As can be seen from Table1, the high-speed …2.1 Design of Rotor Eccentric Arc and Performance Analysis. This paper takes a permanent-magnet rotor as an example. Figure 1 shows 1/8 models of a rotor without an eccentric arc design, a rotor core designed with a conventional eccentric arc, and a rotor core designed with the improved eccentric arc. The permanent magnets of the …External rotors of “outrunner” type. Rotors with additional bandage (Polyglas, Kevlar, carbon) Rotors with protecting sleeve. Contact us. Jan Kratochvil ml. +420 607 570 823 [email protected]. We will be happy to cooperate on development and manufacturing of rotors with permanent magnets, please contact our specialist. Leave …Aug 1, 2022 · The axial lengths of the IPM rotor and the SynRM rotor are respectively changed by changing the parameters L and H. It shows that when the width of the permanent magnet L is 85 mm and the thickness H is 4 mm, the maximum total torque reaches 174.2 N m. The length of the permanent magnet rotor is 141.17 mm. Download : Download high-res image (177KB) 1 Introduction. Nowadays, high-speed surface-mounted permanent magnet synchronous machines (SPMSMs) are becoming more and more common due to their simple structure, high-power density and high efficiency [1-3].The rare-earth permanent magnets (PMs) are widely applied in the high-speed SPMSMs owing to their high …The windings of coreless axial flux permanent-magnet machine (CAFPM) are exposed to the rotor magnetic field, where each back electromotive force (EMF) harmonic is induced not only by several ...Axial-flux permanent magnet (AFPM) motors have been attracting great interest due to their key advantages of high-torque density and compact structure. Concentrated windings are commonly used for AFPM motors since they significantly reduce the radial length of the end windings. This paper proposes a novel double-sided stator …A magnet is a material or object that produces a magnetic field. This magnetic field is invisible but is responsible for the most notable property of a magnet: a force that pulls on other ferromagnetic materials, such as iron, steel, nickel, cobalt, etc. and attracts or repels other magnets. A permanent magnet is an object made from a material ... The rotor overtemperature caused by losses is one of the important issues for the high-speed electrical machine. This paper focuses on the rotor loss analysis and CFD-thermal coupling evaluation for 105 kW, 36,000 r/min HSPMSM. Three types of sleeve materials as carbon-fiber, Titanium alloy, and stainless steel are introduced in this paper, …Jan 31, 2017 · Understanding permanent magnet motors. A permanent magnet (PM) motor is an ac motor that uses magnets imbedded into or attached to the surface of the motor’s rotor. This article provides an elementary understanding behind the terminology, concepts, theory, and physics behind PM motors. 2.2 External rotor permanent magnet motor rotor air gap magnetic field When the motor is running at no load, the air gap magnetic field is provided by the permanent magnet alone. The generated magnetic field rotates together with the rotor and the rotational speed is synchronous speed.An integrated-starter-generator (ISG) is a key component of hybrid electric vehicles (HEVs), which starts the engine as a motor and generates electric power as a generator according to operational conditions and system requirements [1,2,3].At present, conventional permanent magnet (PM) brushless machines with PMs in the rotor are …Rotor (electric) The rotor is a moving component of an electromagnetic system in the electric motor, electric generator, or alternator. Its rotation is due to the interaction between the windings and magnetic fields which produces a torque around the rotor's axis. [1] A surface-mounted permanent magnet synchronous motor (SPMSM) is an electric motor with a simple magnetic circuit design, fast responsiveness, linear torque–current characteristics, speed–voltage characteristics, and constant operating speed. SPMSMs use only magnetic torque; however, interior PMSMs (IPMSMs) have high …Understanding permanent magnet motors. A permanent magnet (PM) motor is an ac motor that uses magnets imbedded into or …Permanent magnet traction motor has the advantages of high efficiency, high power density, high torque density and quick dynamic response, which has been widely used in the traction field of electric vehicle. The high-performance control of permanent magnet traction motor depends on accurate rotor position information, which is usually … Mar 16, 2015 · A post-assembly magnetizThe main objective of this paper is to design and An integrated-starter-generator (ISG) is a key component of hybrid electric vehicles (HEVs), which starts the engine as a motor and generates electric power as a generator according to operational conditions and system requirements [1,2,3].At present, conventional permanent magnet (PM) brushless machines with PMs in the rotor are …As high-performance motors, permanent magnet motors are widely used in a wide range of applications. It has become a consensus to mine reluctance torque in permanent magnet motors. The combination of permanent magnet motors and reluctance motors to generate higher output torque is one of the hotspots in motor research. A dual … Oct 14, 2002 · The most important magnet Rotor (electric) The rotor is a moving component of an electromagnetic system in the electric motor, electric generator, or alternator. Its rotation is due to the interaction between the windings and magnetic fields which produces a torque around the rotor's axis. [1] Synchronous motor. Miniature synchronous mo...